B737-800/900ER ATA 47 (INERT GAS GENERATION SYSTEM)


Nitrogen Generating System
Following two Boeing 737CL explosion investigations in Asia (and others including the B747 TWA 800 midair explosion), a protection was developed by Boeing to minimize explosive vapors in the center tank. The 737 explosions were caused by trapped fuel high temperatures due to radiant heat from the Packs under the tank which formed highly explosive vapors. The fuel was ignited by the center tank fuel pumps which were still running with an empty center tank. Early days center tank fuel pumps did not had an automatic shut off with LOW PRESSURE as the newer modified ones that shut down after ±15 seconds of LOW PRESSURE. This is also the reason that someone has to be on the flight deck when a center tank pump is running as by the FCOM, the book does not cover explicit modifications to each aircraft.
This protective device (NGS) divides Nitrogen from Oxygen by a separation module and leaves Nitrogen enriched air (NEA) in the center tank to a level which will not support combustion. The oxygen level is decreased by the NGS to ±12% which is sufficient to prevent ignition.
The NGS has only an indication available in the right main wheel well next to the APU fire control panel, so it has no visible clew for crews of its operation during flight.
Indications are: 
• OPERATIONAL (green)
• DEGRADED (blue)
• INOPERATIVE (amber)

The nitrogen generation system gets bleed air from the left side of the pneumatic manifold where after its cooled, driven through the separation module and directed to a flow valve into the center tank. The NGS operates automatically only in flight and shuts down in the next conditions:

• Either engine is shut down in flight
• Fire or smoke detection in any compartment
• Left Pack overheat


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